Skip links

Home » Markets » Solar energy

Advancing Solar Technology with Spatial Atomic Layer Deposition

SALD Markets

Advancing Solar Technology with Spatial Atomic Layer Deposition

The photovoltaic market and us have a long history. Spatial Atomic Layer Deposition (Spatial ALD) has been widely adopted for the production of an ultra- thin surface passivation layer on silicon PERC solar cells. Our experience and technology makes it possible to produce high-quality, high-efficiency solar panels with atomic level precision that requires less raw materials. In other words; do more with less!

Thin film technologies

Spatial ALD also offers many opportunities in upcoming solar cell markets such as organic, perovskite, and silicon-perovskite tandem photovoltaics (PV). Ultra thin charge transport layers, surface passivation and moisture barrier layers are the essential inter-layers that can be processed with spatial ALD. To maximize the stability and power output of the perovskite absorber layer these thin films are essential Moreover, organic and perovskite solar cells provide the opportunity for flexible applications such as building integrated photovoltaics (BIPV) whereas in tandem configuration a perovskite with a traditional Si solar cells can reach substantially higher cell efficiency.

For the breakthrough of perovskite solar cell technology high density (barrier-like) metal oxide inter-layers, processed by Spatial ALD, will ensure higher stability and longer device lifetime. In parallel, Spatial ALD can be used to apply moisture and oxygen barrier as a direct encapsulation, for example as a replacement for the present pricey laminated barrier foils. This allows, among others, organic and perovskite solar cells to be protected from the ingress of moisture at lower production costs.

Customised solutions with Spatial ALD

The flexibility of Spatial ALD enables customisation, allowing manufacturers to develop solar cells with different structures and properties depending on the specific application. Please challenge our innovators; together we will develop your Spatial ALD application to the next level.

  • Enabling high-efficiency (tandem) solar cells
  • Improved cell stability
  • Thin encapsulation and protective layers
  • Roll-to-roll & sheet-to-sheet continuous production
  • Atmospheric pressure

Spatial ALD provides ultra-high precision and uniformity in the application of thin metal-oxide functional layers, resulting in higher efficiency and durability.

By applying non-hazardous ultra-thin, protective layers that extend the lifetime and improve the stability of solar cells, Spatial ALD contributes to renewable and sustainable energy production.

Using Spatial ALD all kinds of materials can be deposited; especially useful are metal oxides such as SnO2, TiO2, NiO, ZnO:Al, and Al2O3 which have been developed in-house. We are always open to explore new materials, don’t hesitate to reach out!

Among other benefits are lightweight structures, lower raw material consumption and energy usage during production, and higher efficiency compared to traditional panels.

Floor Souren

Sr. Process Engineer

floor.souren@spatialald.com

LinkedIn

The differences

Temporal ALD vs Spatial ALD

Temporal ALD

  • High-quality 3D layers and suitable for porous substrates.
  • Limited deposition speed
  • Parasitic backside deposition
  • Batch process
  • Vacuum chamber and pumps needed
  • High cost per substrate

Spatial ALD

  • High-quality 3D layers and suitable for porous substrates.
  • 100-300 times faster deposition speed by our spatial technology in combination with plasma enhanced deposition
  • Continuous S2S and R2R process
  • Atmospheric pressure deposition
  • Scalable to large areas & flexible substrates
  • Industrially proven, cost-efficient mass production.

Why?

Why choose for the R&D Tool?

Improved functionality

Maximum throughput

Sustainable

Lowest possible costs

Improved material reduction

Innovation by working together

Get in touch!

Discover the opportunities that Spatial ALD offers for your sector or project. Are you ready to explore the future of battery technology? Get in touch.

Are you ready to explore new opportunities together? We are!

Get in touch